Working with clay on the right surface is important to ensure your clay doesn’t stick to it, or pick up debris like splinters or paint chips. Sealed canvas-wrapped workbenches are a great option. This tutorial will show you step by step how to make your own.
You will need:
A tabletop or thick piece of plywood that staples can attach to.
Wood Putty or Spackle (if wrapping plywood)
A roll of primed canvas, sized to wrap your table with about 3” of overhang.
A heavy duty staple gun and staples
Sanding paper or sanding blocks (200 grit or higher)
White Acrylic Gesso
Paint Roller and Synthetic Paint Brush
Acrylic Paint (optional)
Water-Based Polyurethane Varnish
I sourced my supplies from my local art store (Reilly Street Art Supply), Amazon, and Home Depot.
Step 1: Prepare your Plywood Base
If you are wrapping a smooth table, you can skip this step. Also note, the higher grade plywood you purchase, the less knot holes and gouges you will have. If you have screw-holes from attaching the plywood to a frame, you’ll still need to fill them.
Using Spackle or Wood Filler, fill in any large knot holes, screw holes and gouges to create a smooth surface. A bench scraper, putty knife, even a rib, will smooth it down to create a flat surface.
You’ll want to make sure that any indentations are flat, because when you roll clay over the canvas, it will depress into the hole. This will eventually create a weak point where the canvas can tear.
After the filler has dried to manufacturer specs, sand it smooth with your sanding paper or sanding block.
Step 2: Wrap with Canvas
Measure and Trim your canvas to an excess of 3” around the perimeter of the surface you are wrapping, factor more if your surface depth is greater than 1”.
Place your canvas primed side up (the whitish side) with the raw canvas facing down onto your surface. Wrap the excess canvas around and under. It’s good to have another person to help so they can hold your canvas snug while you attach. Using your staple gun, attach the canvas to the surface the same way you would an artist’s frame: start in the middle of one side, then pull the canvas taut, and staple on the opposite side. Then, in this fashion of working on opposite sides, add staples all the way out to the edges. Once you have two parallel sides stapled, move to the perpendicular sides, and add staples in the same way, working from the middle outward, alternating opposite sides.
Note: It’s not critical to pull the canvas extremely tight, just snug. The gesso will finish tightening the canvas later. Just make sure there are no wrinkles or buckling, and that it’s even.
Step 3: Gesso Your Canvas
The purpose of using gesso on canvas is to prepare the canvas for paint, and to tighten the canvas. You will notice after each coat of gesso, the canvas will shrink tighter over the surface its attached to. Using a paint roller (recommended), apply the gesso in a thin even coat over the surface and edges. Gesso dries fairly quickly, and once the first coat has dried, you can add a second and third coat.
Note: You do not need artists’ grade or professional grade gesso. “Student Grade” gesso works perfectly fine for this task. A 16 oz. container covered my two 8 foot long workbenches, with three coats each.
After your three coats of gesso are completely dry, it is at this point, if you wish, you can paint your work surface a color. I didn’t paint my surface, I left mine gesso white because it reflects light, but if you want a red surface, or blue, or whatever you like, now would be the time to paint it. Almost any “durable finish” acrylic-based interior paint from the hardware store will do.
Step 4: Seal Your Surface
The purpose of varnishing your surface with polyurethane is to make it durable, washable, and waterproof. If you have painted your surface with a colored paint, you still need to use varnish to seal it.
I used a water-based product from home depot, but any water based clear polyurethane will work, as long as you use MATTE finish. This is important to not use a gloss so that your work surface isn’t prone to clay sticking to it.
I recommend applying your varnish in a well-ventilated area with a synthetic brush, in a thin, even coat using strokes all in one direction. Natural brushes can lose bristle hairs that stick in your varnish, synthetic bristles are much less prone to this. Don’t forget to seal the edges too.
After about 10 minutes, lightly stroke your brush over the surface in opposite perpendicular strokes (i.e. if you applied stroking east-west, stroke your brush back over it north-south). You’ll notice the bristles will matteify the varnish a bit more.
Make sure during the drying period that pet hair, dust or debris doesn’t settle into the varnish or you’ll be staring at it on your work surface forever, unable to wash it off! Before it dries you can carefully remove any debris that stuck with tweezers or a toothpick.
After your coat of polyurethane has dried completely to manufacturer specs, very lightly sand over the whole surface to smooth any dust particles that may have adhered, and to gently roughen it to make the next coat adhere better.
Repeat these steps and add a second coat of varnish. Add a third coat if you want extra durability!
Voila!
Your workbench is now ready for clay! Be sure to never use sharp objects directly on your canvas surface for cutting. A piece of plywood or a crafter’s cutting mat should be used to protect your canvas surface. I hope you can benefit from this tutorial! Below is a picture of my workbench, which is 30” x 96”.
Pegboard is a great way to organize all your clay tools!